Splitter For Use With A Bulk Delivery System Of An Agricultural Implement

ABSTRACT

A splitter divides an air/product mixture flow, delivered thereto in an air-powered distribution line, between a primary and a secondary distribution channel, which may be flow-coupled to a product hopper or a hose flow-coupled to another product hopper or another splitter. The air/product mixture enters the inlet of the splitter along a first flow path and exits a primary outlet, flow-coupled to the primary distribution channel, along a second flow path generally in-line with the first flow path. Air/product flow is exhausted by a secondary outlet, which is flow-coupled to the secondary distribution channel, at a sideward flow path relative to the first and second flow paths. The velocity flow vector along which the air/product mixture is exhausted from the secondary outlet is at an angle perpendicular to the velocity flow vector along which the air/product mixture is received by the inlet of the splitter.

BACKGROUND OF THE INVENTION

The present invention relates generally to agricultural equipments and,more particularly, to an apparatus to control the delivery of product,such as seed, from a main product storage container, e.g. centralizedseed box, to multiple auxiliary storage containers, e.g., row units.

Modern agricultural seeding machines or seeders are commonly equippedwith a main seed hopper that provides seed (or other granular product)in a forced air stream to multiple auxiliary seed hoppers. Eachauxiliary seed hopper may be associated with a single seed dispensingunit or with multiple seed dispensing units, generally constituting arow of seed or planting units. In this latter configuration, each seedunit may also have its own seed hopper to which seed is fed from theauxiliary seed hopper for that row of seed units. Generally, the seed isentrained in an air/seed mixture that is delivered from the main seedhopper to the auxiliary seed hoppers.

In a conventional arrangement, multiple hoses will be run from the mainseed hopper to the individual auxiliary seed hoppers. Because thedistance from the auxiliary seed hoppers to the main hopper aredifferent for each of the auxiliary seed hoppers, the length of thehoses connecting the auxiliary seed hoppers to the main hopper alsovaries. This can create an unbalanced air distribution between hose runsof different lengths. More particularly, the shortest hose may get adisproportionate amount of air compared to the longest hose. This canlead to problems with seed delivery on the longest and shortest runs. Onthe longest runs insufficient air-flow can allow the seed to “fall” outof the air flow. On the shortest runs the extra air flow can result indelivery of too much seed (or other product) resulting in a blockage asthe delivery hose jams with seed.

In addition, for machines having a large number of rows, there can be arelatively large number of hoses connected to the main seed hopperadding to the complexity of the machine. This drawback is exacerbated asthe number of rows of seed units increases for larger seeding machines.

One proposed solution has been to use a single hose to provide anair/seed mixture to more than one auxiliary seed hopper using a splitteror diverter. An example of such a configuration is described in U.S.Pat. No. 7,025,010, which describes a splitter having an inlet thatreceives an air/seed mixture, a primary outlet, and a secondary fromwhich the air/seed mixture is dispensed. In one embodiment, the splitteris constructed such that the secondary outlet is arranged at an obtuseangle as defined by the angle between the flow velocity vector of theair/seed mixture entering the splitter at the inlet and the flowvelocity vector of the air/seed mixture exiting the splitter through thesecondary outlet. The patent specifically teaches that an obtuse angleof 120 degrees, and further teaches orienting the secondary outletvertically and at the obtuse angle so that the flow must turn a sharpangle and slightly reverse itself to flow in the vertical orientation.According to the patent, this geometry helps prevent blockage within thehose.

While the splitter disclosed in U.S. Pat. No. 7,025,010 may offer somebenefits over other conventional splitter designs, it is believed thatfurther performance benefits may be attained with a splitter having adifferent design.

SUMMARY OF THE INVENTION

The present invention is directed to a splitter for use with a bulk filldelivery system of an agricultural seeder, which distributes seed orother granular product from a main hopper (“seed box”), which istypically centrally located on the agricultural seeder, to multipleauxiliary seed hoppers, with an auxiliary seed hopper associated witheach row of seed dispensing units. The splitter divides an air/productmixture, e.g., air/seed mixture, from an air-powered distribution line,between two receptacles, e.g., auxiliary hoppers. The splitter has aninlet, a primary outlet, and a secondary outlet. The inlet receives theair/product mixture from the distribution line, which is typicallyconnected to a bulk fill inductor box. The splitter is oriented suchthat the primary outlet will exhaust nearly all of the air/productmixture into the auxiliary hopper flow-coupled to the primary outlet.When that auxiliary hopper is (nearly) full, product will begin tobackload through the primary outlet and into the splitter. When producthas built up to the intersection of the primary outlet and the secondaryoutlet, the air/product mixture will then be exhausted by through thesecondary outlet. The secondary outlet is flow-coupled to anotherauxiliary hopper for another row of seed units, and will begin to pass anon-negligible amount of product to the auxiliary hopper when theauxiliary hopper with the primary outlet is full.

Therefore, in accordance with one aspect of the invention, a flowcontrol device is flow-coupled to a pair of distribution channels thatprovides a primary air/product flow to a first distribution channel andmaintains that primary flow until product has built up to a point thatblocks further air/product flow to the first distribution channel, andwhen the first distribution channel is blocked, diverts the air/productflow to a second distribution channel so that a non-negligible amount ofproduct is fed to the second distribution channel.

In accordance with another aspect of the invention, a product deliverysystem for use with an agricultural implement is provided. The systemincludes a frame, a main hopper mounted to the frame and adapted to holda dispensable product, a first row and a second row of productdispensing units mounted to the frame, a first auxiliary hopperflow-coupled to the main hopper and adapted to hold product fordispensing by the first row of product dispensing units, a secondauxiliary hopper flow-coupled to the first auxiliary hopper and adaptedto hold product for dispensing by the second row of product dispensingunits, and a splitter interconnected between the main hopper, and thefirst and the second auxiliary hoppers. The splitter has an inletflow-coupled to the main hopper, a first splitter outlet flow-coupled tothe first auxiliary hopper and a second splitter outlet flow-coupled tothe second auxiliary hopper, and the first splitter outlet issubstantially perpendicular to the second splitter outlet.

According to another aspect of the invention, a splitter for use with abulk delivery system of an agricultural implement includes an annularinlet port, a first annular outlet port, and a second annular outletport. A T-shaped body interconnects the first and second annular outletports to the first annular inlet port.

Other objects, features, aspects, and advantages of the invention willbecome apparent to those skilled in the art from the following detaileddescription and accompanying drawings. It should be understood, however,that the detailed description and specific examples, while indicatingpreferred embodiments of the present invention, are given by way ofillustration and not of limitation. Many changes and modifications maybe made within the scope of the present invention without departing fromthe spirit thereof, and the invention includes all such modifications.

BRIEF DESCRIPTION OF THE FIGURES

Preferred exemplary embodiments of the invention are illustrated in theaccompanying drawings in which like reference numerals represent likeparts throughout.

In the drawings:

FIG. 1 is a rear isometric view of a seeder having a bulk fill subsystemthat provides seed to a series of spaced row units using air/seedsplitters according to one aspect of the invention and shown hitched toa tractor;

FIG. 2 is a partial rear elevation view of the seeder shown in FIG. 1;

FIG. 3 is an isometric view of an air/seed splitter according to oneembodiment of the invention;

FIG. 4 is a section view of the splitter shown in FIG. 3;

FIG. 4A is a section view of the splitter shown in FIG. 3 shown passingan air/seed mixture from a splitter inlet to a primary splitter outlet;

FIG. 4B is a section view of the splitter shown in FIG. 3 shown passingan air/seed mixture from the splitter inlet to a secondary splitteroutlet;

FIG. 5 is a schematic view of the velocity flow vectors for the splittershown in FIGS. 3 and 4;

FIG. 6 is a schematic block diagram of one seed distribution arrangementaccording to one embodiment of the invention; and

FIG. 7 is a schematic block diagram of another seed distributionarrangement according to another embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the drawings, and more particularly to FIG. 1, there isshown an agricultural work system 10 that includes an agricultural workvehicle, such as tractor 12 that tows an agricultural implement 14,which is depicted as a multi-row front fold transport seeder. Seeder 14can include a toolbar 16 with left and right marker assemblies 18, 20that are attached to left and right ends 22, 24 of toolbar 16,respectively. Supports 25 can support marker assemblies 18, 20 when in afolded position.

Seeder 14 can include other elements such as drawbar 26 for connectionto tractor 12, large seed hoppers 28, 29 which provide seeds to row orseed units 30, and platform and gate assembly 32 for accessing andfilling large seed hoppers 28, 29. Row or planting units 30 can includea variety of elements for dispensing seed, fertilizer, pesticide,herbicide and other agricultural materials. Such elements can include,but are not limited to, a furrow opening apparatus; gauge wheels; a pairof lateral spaced, or staggered, furrow opener discs, or alternatively,and without detracting or departing from the spirit and scope of thepresent invention, a runner opener type for providing a furrow in theground; a pair of furrow closer discs, a seed meter, a press wheelarranged in fore-and-aft relationship relative to each other; and aagricultural chemical hopper. Additionally, seeder 14 can have plantingunits 30 with individual seed boxes in addition to the large seedhoppers 28, 29.

As noted above, the seeder 14 has a pair of bulk fill hoppers 28, 29.Bulk fill hopper 28 holds seed for the seed units 30 mounted to the leftwing of frame 16 and bulk fill hopper 29 holds seed for the seed units30 mounted to the right wing of frame 16. As shown in FIG. 2, the seedunits 30 are flow coupled to its bulk fill hopper by supply hoses 34.Seed is metered from the bulk fill hopper 28 to the hoses by a seedmetering assembly 36, as known in the art. Each seed unit 30 has a seedbox 38 and the seed is delivered from the bulk fill hopper to theindividual seed boxes 38.

In contrast to a conventional seeder, and in accordance with oneembodiment of the invention, supply hoses 34 from the seed meteringassembly 36 are flow-coupled to alternating seed boxes 38. Jumper hoses40 and splitters 42 are used to deliver seed to those seed boxes 38 notdirectly connected to a supply hose 34 flow-coupled to the seed meteringassembly 36. As will be described more fully below, a seed box that isdirectly flow-coupled to the seed metering assembly 36 is filled in afirst fill stage and thus will be designated as seed box 38(a). A seedbox that is indirectly flow-coupled to the seed metering assembly 36 viaa jumper hose 40 and splitter 42 is filled in a second fill stage andthis will be designated as seed box 38(b). In the illustratedembodiment, there are equal number first fill stage seed boxes 38(a) andsecond fill stage seed boxes 38(b). In this regard, for each pair ofseed boxes 38, one is a first fill stage seed box and the other one is asecond fill stage seed box. It is understood however that multiple seedboxes may be daisy-chained together such that one seed box 38(a) isdirectly coupled to the seed metering assembly 36 and a series ofjuniper hoses 40 and splitters 42 are successive used to flow-couple thedownstream seed boxes to the seed metering assembly.

With additional reference to FIGS. 3-4, splitter 42 has a splitter inlet44 adapted to engage a quick-connect coupler 46 of a feeder hose 48. Itwill be appreciated that the feeder hose 48 may be supply hose 34 orjumper hose 40 depending upon the seed distribution arrangement beingused. In the arrangement shown in FIG. 2, the splitter inlet 44 isflow-coupled to a supply hose 34. The splitter 42 also has a primarysplitter outlet 50 and a secondary splitter outlet 52. The primarysplitter outlet 50, which is at lower position than the secondarysplitter outlet 52, is adapted to engage a quick-connect coupler 54 of aseed box 38(a) and the secondary splitter outlet 52 is adapted to engagea quick-connect coupler 56 of a jumper hose 40. While the preferredembodiment is described and shown as having two splitter outlets, it isunderstood that the splitter 42 may have more than two outlets.

The splitter 42 is oriented such that the splitter inlet 44 receives anair/seed mixture along a first flow path, as represented by the velocityflow vector 58. The air/seed mixture passes from the splitter inlet 44and is forced under air and gravity to the primary splitter outlet 50,which passes the air/seed mixture along the same downward flow path,generally represented by the velocity flow vector 60. The secondarysplitter outlet 52 extends from the splitter body 62 at angle in therange of 80 degrees to 100 degrees, and more preferably ninety degrees,relative to the splitter inlet 44 such that the air/seed mixtureinitially bypasses the secondary splitter outlet 52. That is, thesecondary splitter outlet 52 is configured to pass air and seed along aninitially sideward flow path, generally represented by velocity flowvector 64.

Referring now to FIG. 4A, air/seed mixture is fed to the splitter inlet44 along the splitter body 62 and passed through primary splitter outlet50 to load seed into the seed box 38(a) during a primary fill stage. Theair/seed mixture will continue to be fed from the inlet 44 to theprimary splitter outlet 50 until the seed box 38(a) fills and seed beginto backfill up through the primary splitter outlet 50. When seed hasbacked up past the primary outlet 50 into the splitter body 62 to alevel generally adjacent the secondary splitter outlet 52, as shown inFIG. 4B, seed, entrained in air, that is passed through the splitterinlet 44 will be directed toward the secondary splitter outlet 52 andpassed through the secondary splitter outlet 56 along the secondaryvelocity flow vector 64. In this regard, the backed up seed closes offthe primary splitter outlet 50 to force any incoming air/seed mixture tothe secondary splitter outlet 52 during a secondary fill stage. It willbe appreciated that negligible quantities of seed may be passed throughthe secondary splitter outlet 52 during the primary fill stage, but thesideward orientation of the secondary splitter outlet 52 prevents largeamounts of seed from being presented to the secondary splitter outlet 52until seed has closed off the primary splitter outlet 50. It will alsobe appreciated that the use of the terms “primary” and “secondary”connotes only the fill order and does not suggest any difference infunction or importance.

Referring now to FIG. 5, the velocity flow vectors representative of theflow of an air/seed mixture is shown. In one preferred embodiment, theangle α formed between the inlet velocity flow vector 58 and thesecondary outlet velocity flow vector 64 is preferably 90 degrees. Theangle β formed between the inlet velocity flow vector 58 and the primaryoutlet velocity flow vector 60 is preferably 180 degrees. The angle γformed between primary outlet velocity flow vector 60 and the secondaryoutlet velocity flow vector 64 is also preferably 90 degrees.

Referring now to FIG. 6, as noted above, in one embodiment, a jumperhose 40 and a splitter 42 is used to connect a single second fill stageseed box 38(b) to a supply hose 34 that supplies seed to a first fillstage seed box 38(a). In another embodiment, as illustrated in FIG. 7for example, multiple jumper hoses 40 and multiple splitters 42 may beused “daisy-chain” multiple seed boxes. In the arrangement illustratedin FIG. 7, the arrangement of seed boxes results in the aforedescribedfirst and second fill stage seed boxes 38(a) and 38(b), respectively,but also includes third fill stage seed boxes 38(c). A third fill stagesecond seed box 38(c) is filled after its associated second fill stageseed box 38(b) is filled. In this regard, a supply hose 34 isflow-coupled to the inlet 44 of a splitter 42, a seed box 38(a) isflow-coupled to the primary splitter outlet 50, and a jumper hose 40 isflow-coupled to the secondary splitter outlet 52. Instead of the otherend of the jumper hose 40 being flow-coupled to a seed box 38(b), thejumper hose 40 is flow-coupled to the splitter inlet 44 of anothersplitter 42. The primary splitter outlet 50 is flow-coupled to a seedbox 38(b) and the jumper hose 40 is flow-coupled at one end to thesecondary splitter outlet 52 and an opposite end to a seed box 38(c).The configuration of the splitter 42 interconnected between the secondfill stage seed box 38(b) and the third fill stage seed box 38(c) issimilar in function to the splitter interconnected between the secondfill stage seed box 38(b) and the first fill stage seed box 38(a). Assuch, the third fill stage seed box 38(c) is not filled with seed untilafter the second fill stage seed box 38(b) has been filled. Thus, inthis embodiment, a single supply hose 34 may be used to deliver seed tothree (3) seed boxes. It is understood that additional jumper hoses andsplitters may be used to link more than three (3) seed boxes to oneanother to further reduce the number of hoses flow-coupled directly tothe seed metering assembly 36.

The invention has been described with respect to delivering seed to aseries of seed units. It is understood however that the invention mayalso be used to deliver other particulate matter, such as granularherbicide, granular fertilizer, or other granular chemicals to a seriesof dispensing units.

Many changes and modifications could be made to the invention withoutdeparting from the spirit thereof. The scope of these changes willbecome apparent from the appended claims.

1-14. (canceled)
 15. A splitter for use with a bulk delivery system ofan agricultural implement, comprising: an annular inlet port, a firstannular outlet port, and a second annular outlet port; a generallyT-shaped body interconnecting the first and second annular outlet portsto the first annular inlet port.
 16. The splitter of claim 15 whereinthe annular inlet port has a first diameter and the first and secondannular outlet ports each have a second diameter equal in magnitude tothe first diameter.
 17. The splitter of claim 15 wherein the secondannular outlet port is generally centered between the first annularoutlet port and the annular inlet port.
 18. The splitter of claim 16wherein the T-shaped body is shaped such that non-negligible amounts ofproduct are not passed between the annular inlet port and the secondannular outlet port until product has substantially blocked air flowthrough the first annular outlet port.
 19. The splitter of claim 15wherein the first annular outlet port is flow-coupled to a seed box andthe second annular outlet port is flow-coupled to another seed box. 20.The splitter of claim 15 wherein the first annular outlet port isflow-coupled to a seed box and the second annular outlet port isflow-coupled to an annular inlet port of a downstream splitter.